: David A Clark
: Metal Turning on the Lathe
: Crowood
: 9781847976413
: 1
: CHF 15.30
:
: Hobby, Haus
: English
: 112
: Wasserzeichen
: PC/MAC/eReader/Tablet
: ePUB
The lathe is an essential tool for all but the most basic of workshops. It enables the engineer to produce turned components to a high degree of accuracy. Often called the 'king of machine tools', it is also very versatile and can be used to make a wide range of engineering components. This new book shows you how to make full use of your lathe safely and effectively in your workshop. Topics covered include: A guide to choosing a lathe looking at different sizes and features available; Advice on installing and maintaining a lathe, selecting and sharpening tools, and working with chucks; Instruction on a range of techniques ranging from how to hold work in a collet through to cutting a screw thread. A new and practical guide to this essential tool, the lathe, aimed at both the aspiring and experienced engineers, modelmakers and horologists, Metal Turning on the Lathe gives advice on choosing, installing, maintaining and using a lathe safely and effectively in your workshop and is superbly illustrated with 239 colour illustrations. David Clark has spent over 30 years in the engineering industry and is the editor of Model Engineer and Model Engineers' Workshop.

WHAT SIZE OF LATHE DO I REQUIRE?


The first thing to consider when buying a lathe is the size of the work that you want to do. What is the largest diameter you will want to turn on it and what is the longest length you will need to turn? A 3½ × 18in (90 × 457mm) lathe will allow a maximum diameter of 7in (178mm) to be turned over the lathe bed; the latter figure is known as the swing. In practice, though, this is atheoretical maximum as it is still necessary to hold and clamp the article being turned. The swing over the cross slide is usually much smaller, typically 2in (50mm).

Many lathes, however, are manufactured with a gap bed at the headstock end to enable short items of a large diameter, such as locomotive or traction engine wheels, to be turned.

Lathes are also sometimes available as standard and long bed lathes. The long bed lathe, as the name suggests, allows longer material to be turned within the capacity of the lathe. When turning longer material, the diameter will be limited by the swing over the cross slide. This will be a lot smaller than the swing over the bed.

If building a model such as a traction engine or a locomotive, the deciding factor for the size of lathe is likely to be thediameter of the largest pair of wheels that need to be turned. Before deciding on the size of lathe required you should determine the size of the largest diameter and the longest length of material that needs to be turned. Another factor in determining what lathe to buy is the availability of spares and accessories: is the company still trading, will it still be trading in the future, and are there large amounts of second-hand parts and accessories available from tool dealers or on eBay?

A typical inverter to convert 240 volts single phase to 240 volts 3 phase.

LATHE ELECTRICS


Single phase electric is where the lathe plugs into the mains supply in your house. The motor will have the usual live, neutral and earth leads. Lathes supplied for factory use usually have three phase motors and require three live wires, each of a different phase. Think of a phase as an incoming wave on the seashore; three successive waves make up the three phases needed. Each phase is the same as the preceding one but they are out of sync and all peak at adifferent time.

A forward/reverse control box for an inverter.

Converters and inverters


You can run some 3 phase motors from a single phase supply via a converter or an inverter. The motor information plate will usually say 240 volts/440 volts if it is capable of running on an inverter. Inside the motor there will be changeover tags to change the motor from 440V down to 240V. Follow the converter/inverter manufacturer’s instructions for further information. It is not usually very complicated to run a 240V 3 phase motor from an inverter and this will give a quieter and smoother running motor than a single phase supply can provide. Thisusually requires some simple programming, explained in the inverter’s instructions, and it usually takes five minutes to get the motor working properly.

This motor is part of the inverter package shown in the previous illustration. No wir