: T. C. Edwin Cheng, Jian Li, C. L. Johnny Wan, Shouyang Wang
: Postponement Strategies in Supply Chain Management
: Springer-Verlag
: 9781441958372
: 1
: CHF 85.90
:
: Allgemeines, Lexika
: English
: 166
: Wasserzeichen/DRM
: PC/MAC/eReader/Tablet
: PDF
Postponement strategy is one of the major supply chain management (SCM) pr- tices that has a discernible impact on rms' competitive advantage and organi- tional performance. Postponement is a mass customization strategy that captures the advantages of both mass production and mass customization. Recent research studies have identi ed four common postponement strategies, namely pull, logistics, form and price postponement. The former three postponement strategies are linked to production and manufacturing, while the last one is a pure pricing strategy. They aim at balancing the costs and bene ts of mass production and mass customization. Practical examples of postponement can be found in the high-tech industry, food industry and other industries that require high differentiation. However, empirical studies have found that postponement may not be an evident SCM practice compared to the other practices. In addition, postponement has both positive and negative impacts on a supply chain. The advantages include following the JIT principles, reducing end-product inventory, making forecasting easier and pooling risk. The high cost of designing and manufacturing generic components is the main drawback of postponement. Thus, the evaluation of postponement strategy is an important research issue and there have been many qualitative and quantitative models for analyzing postponement under different scenarios.
Abstract6
Preface8
Contents12
List of Figures16
List of Tables18
1 Introduction20
1.1 From Product Variety to Postponement20
1.1.1 Product Variety20
1.1.2 Mass Customization21
1.1.3 Postponement Strategy22
1.2 Classification of Postponement22
1.2.1 Pull Postponement23
1.2.2 Logistics Postponement25
1.2.3 Form Postponement26
1.2.4 Price Postponement27
1.2.5 Implications27
1.2.6 Advantages and Disadvantages of Postponement28
1.2.7 Prerequisites for Postponement Strategy Development29
1.3 Cost Models for Analyzing Postponement Strategies30
1.3.1 Stochastic Models30
1.3.2 Heuristic Models31
1.3.3 Descriptive Models32
1.3.4 Performance Measures33
1.4 A Literature Review for Model Development33
1.4.1 EOQ and EPQ Models34
1.4.2 Lot Size-Reorder Point Model35
1.4.3 Markov Chain35
1.5 Concluding Remarks36
2 Analysis of Pull Postponement by EOQ-based Models 37
2.1 Postponement Strategy for Ordinary (Imperishable) Items37
2.1.1 Proposed Model and Assumptions37
2.1.2 Case 1: Same Backorder Cost40
2.1.3 Case 2: Different Backorder Costs44
2.1.4 A Numerical Example48
2.2 Postponement Strategy for Perishable Items50
2.2.1 Notation and Assumptions51
2.2.2 Model Formulation52
2.2.3 The Postponement and Independent Systems56
2.2.4 Numerical Examples57
2.3 Concluding Remarks59
3 Analysis of Postponement Strategy by EPQ-based Models60
3.1 Analysis of Postponement Strategy by an EPQ-based Model without Stockout60
3.1.1 Proposed Model and Assumptions60
3.1.2 2 Machines for 2 End-Products63
3.1.3 n Machines for n End-Products73
3.2 Analysis of Postponement Strategy by an EPQ-based Model with Planned Backorders79
3.2.1 Proposed Model and Assumptions80
3.2.2 Demands Are Met Continuously82
3.2.3 Demands Are Met After Production Is Complete88
3.3 Concluding Remarks95
4 Evaluation of a Postponement Systemwith an (r,q) Policy97
4.1 The Proposed Models and Assumptions97
4.2 System Dynamics for a Non-postponement System99
4.3 The Algorithm for Finding a Near Optimal Total Average Cost of an (r,q) Policy100
4.3.1 The Markov Chain Development100
4.3.2 The Algorithm for Finding a Near Optimal Total Average Cost115
4.4 System Dynamics for a Postponement System118
4.5 Average Cost Comparison of the Two Systems When L=0119
4.6 Average Cost Comparison of the Two Systems When L1120
4.6.1 An Overview of the Simulation Results120
4.6.2 Impacts of Parameters on Average Cost122
4.7 Concluding Remarks123
5 Simulation of a Two-End-Product Postponement System125
5.1 Proposed Model and Assumptions126
5.1.1 Notation127
5.1.2 Model Assumptions127
5.2 Methodology128
5.2.1 System Dynamics128
5.2.2 The Simulation Model130
5.2.3 Customer Demand Distribution130
5.2.4 Order Quantity and Reorder Point131
5.2.5 Summary of Parameters131
5.2.6 Initial Conditions131
5.3 Simulation Results for Non-cost Parameters133
5.3.1 Uniform Distribution133
5.3.2 Poisson Distribution134
5.3.3 Normal Distribution I135
5.3.4 Normal Distribution II136
5.4 Simulation Results for Cost Parameters137
5.5 Concluding Remarks139
6 Application of Postponement: Examples from Industry140
6.1 A Case Study from Hong Kong140
6.1.1 An Overview of the Company141
6.1.2 Implementation of Postponement141
6.1.3 Benefits of Using Postponement142
6.1.4 Implications143
6.2 The Case of Taiwanese Information Technology Industry 144
6.2.1 The Hypothesis144
6.2.2 Methodology145
6.2.3 Results146
6.2.4 Implications146
6.3 Concluding Remarks147
7 Conclusions, Implications and Future Research Directions148
7.1 Conclusions148
7.2 Implications and Further Research Directions149
A Simulation Results (Uniform Distribution)152
B Simulation Results (Poisson Distribution)156
C Simulation Results (Normal Distribution I)162
D Simulation Results (Normal Distribution II)166
E Simulation Results for Cost Analysis170
References172
About the Authors178
Index180